GraMMaCAD – Graded Multi-Material CAD

Interactive CAD software for the efficient design of functionally graded multi-material components for additive manufacturing

GraMMaCAD helps engineers enhance CAD models with targeted material gradients, enabling them to efficiently create functionally optimized multi-material components.

Our Solution: Interactive CAD Software for Material Gradients and Multi-Material 3D Printing

GraMMaCAD provides an interactive CAD environment in which material gradients can be defined directly on an existing 3D model. Functionally graded materials—i.e. spatial variations in material properties—can be defined efficiently, including gradients that continuously follow the shape of the component. When the geometry changes, the gradients automatically adapt accordingly.

The software significantly reduces manual effort and enables consistent, reproducible data preparation for multi-material 3D printing processes.

Target Groups and Areas of Application

For design and engineering professionals
GraMMaCAD makes it possible to quickly and interactively add functional material gradients to CAD models of components and prepare them for multi-material 3D printing. Gradients can be defined efficiently and reused when the model geometry changes.

For manufacturers of multi-material 3D printers
The software makes the capabilities of printing technologies that can combine or selectively position multiple materials easy for users to access. This allows customers to take advantage of the printer’s unique capabilities more quickly and use them efficiently in their applications, increasing the attractiveness of multi-material 3D printers.

Challenge in Multi-Material 3D Printing: High Effort Required to Define Material Gradients

In practice, designing functionally graded multi-material components involves considerable effort. Material assignment is often carried out by manually or script-based post-processing of the component slices. These approaches are time-consuming, prone to errors, and highly model-specific. When the geometry changes, the entire material assignment process often has to be repeated.

An efficient, reusable, geometry-based method for defining material gradients is still largely lacking. As a result, the capabilities of state-of-the-art multi-material 3D printers, which can “mix” materials with different properties, remain underutilized.

Practical Examples

Functionally graded ceramic components (LCM) printed using the Lithoz CM process
Functionally graded ceramic components (LCM) printed using the Lithoz CM process

Ceramic and TPU Components

Lithoz GmbH uses the software to develop graded ceramic components for Lithography-based Ceramic Manufacturing (LCM) and to demonstrate the benefits of its technology.

GraMMaCAD is used at the Fraunhofer Institute for Manufacturing Engineering and Automation IPA to create component prototypes with functionally graded structures in connection with voxeljet GmbH’s High Speed Sintering technology.

3D-printed lightweight structural component with an optimized geometry.
TPU-Bauteil gedruckt mit voxeljet HSS-Technologie

Our Technology and Expertise

GraMMaCAD is based on many years of research conducted by Fraunhofer IGD in the following areas:

  • Processing and slicing of CAD and volumetric models
  • Volumetric representations and interpolation of material properties
  • Volume visualization of graded components
  • Development of interactive CAD and design tools

Our Services

  • Software licenses for direct use
  • Integration into existing system environments
  • Feasibility studies in combination with specific printing technologies or component requirements
  • Software development, including proofs of concept
  • Training, workshops, and consulting

Further Contents

Video: Modeling Material Transitions Directly in CAD – for More Robust Components Without Weak Points

Privacy warning

With the click on the play button an external video from www.youtube.com is loaded and started. Your data is possible transferred and stored to third party. Do not start the video if you disagree. Find more about the youtube privacy statement under the following link: https://policies.google.com/privacy

Further Literatur